Saturday morning, I started in on the Clayton 2.5" Overland lift kit install. The kit included replacing all 8 control arms, front and rear track bars, coils, Falcon 3.3 Piggyback shocks, Falcon Nexus EF 2.2 steering stabilizer, and the CurrectLync Steering Upgrade by John Currie/Rock Jock (upgraded tie rod, drag link, and steering stabilizer relocation bracket).
In addition, I also added Artec rear lower control arm/shock mount skids, and a Rusty's front track bar reinforcement bracket.
Saturday I got the rear end completed, Sunday I completed the front end, and Monday (today) I installed the tie rod, drag link, and steering stabilizer.
Overall things went really smoothly. The entire kit went together with no real issues. I did have to elongate the control arm bolt hole on the Artec skid for the passenger side as it was off by about 1/16" inch. Nothing major.
For the Rusty's track bar brace, there is a tab of thing steel on the side of the coil perch that needed to be trimmed. You could also notch the Rusty's bracket, but it's much thicker steel - maybe even twice as thick.
The Falcon 3.3 shocks require some trimming of the rear inner fender trim pieces which can be done with a knife. I went back through with a Dremel and sanding wheel to clean them up nicely though. You also need to trim the front fender liners to accommodate the adjuster knob and the piggyback resi.
Lastly, on the passenger side, you need to pull the battery - there are two 10mm bolts through the bottom of the battery tray that attach the vacuum canister to the bottom of the battery tray. The front bolt needs to be moved inwards towards the engine about 1-1.25", which allows the vacuum canister to be repositioned just enough to clear the shock resi.
Teraflex provides templates that you cut out and mark so everything lines up perfectly.
I don't have any after pictures, but I'm loving the new stance. The kit eliminated almost all of the rake - and should do well when I add my winch this week. Here's a couple gratuitous shots from during the install.
Still to come are the parking brake cable brackets from Synergy and Rancho. Once they're both here, I'll decide which one I want to go with, but that will not take very long to wrap up the install.
Planning to get it in for an alignment on Friday. Two weeks from today we head out to SW CO to hit some of the trails in that area, including Black Bear Pass. It's gonna be amazing!
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