I’ve been wondering about the exhaust paths through the stock muffler and could not find any info. I was curious how muffled the bypass path is. So, today I took my muffler off and looked inside.
The primary paths through the muffler are the bypass paths. They are perfect mandrel bent 3” pipe from inlet to outlet. The angles are also non restrictive despite the inlet pipes coming in at 90°. Immediately after the inlet pipes there are nice mandrel bent radius pipes to direct the flow to either side. Then it’s straight out into the bypass valve. In the straight length of pipe, there’s a 2” hole that allows exhaust to enter the muffler cavity when the valves are closed.
So, if you’re considering ditching the muffler to make more power, dream on. There’s no restriction at all. I attached two photos. I shined a flashlight into the inlet and took a photo of the outlet. Then I shined the light into the outlet and took a photo of the inlet. As you can see, there’s nothing in the way. I also dropped a large nut through the muffler. It came right out.
There’s still the fact that the muffler hangs down and the tips hang down even lower. The tips can’t simply be rotated because there are alignment pins. I ground off the alignment pins and rotated the tips more horizontal.
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